• An Advanced Course on Lean Documents, Lean Configuration, and Document Control in 2024
  • An Advanced Course on Lean Documents, Lean Configuration, and Document Control in 2024

    • Speaker : José Mora
    • Session Code : JAAUG2024
    • Date : 20th August 2024
    • Time : This Event is Over and the Recorded Content is Available
    • Duration : 90 Mins

Overview:

 

In today's fast-paced life sciences industry, many companies struggle with cumbersome controlled document systems that generate significant operating expenses and hinder timely process improvements. Just as a manufacturing process produces a product, controlled documents are the product of a business process. These documents can become bottlenecks, delaying crucial operations if they are waiting for information or constrained by other documents. This often leads to operational inefficiencies, increased costs, and delays in time-to-market for critical products.

 

Professionals in the field frequently encounter challenges such as slow document processes and the inability to implement timely process improvements due to the burden of maintaining regulatory compliance. The traditional approach to documentation can result in significant waste, with extensive time and resources spent on managing and updating documents, rather than focusing on core operational activities. Furthermore, ensuring that all documentation meets stringent regulatory standards while also adhering to lean principles can be particularly daunting, creating a significant barrier to achieving streamlined operations.

 

This advanced webinar addresses these pressing issues by presenting key concepts on introducing lean principles while maintaining control and compliance. You will learn how to apply lean manufacturing principles, the theory of constraints, and streamline your Design History File (DHF), Device Master Record (DMR), and Device History Record (DHR) to create efficient, lean documentation systems. The session will offer practical insights into overcoming common challenges, such as high operational costs and regulatory hurdles, by implementing lean documentation practices that enhance efficiency and reduce waste.

 

By attending this webinar, you will gain the knowledge needed to transform your document control processes, achieving a more streamlined and effective operation. Whether you are struggling with slow document turnaround times, facing high operational expenses, or finding it difficult to comply with regulatory requirements, this webinar will equip you with the tools and strategies necessary to address these pain points and drive significant improvements in your documentation processes. Join us to learn how to create a lean, compliant, and efficient documentation system that supports your business goals.

 

Areas Covered in the Session:

 

  • Definition of lean documents.
  • Problems with traditional document approach.
  • Applying lean manufacturing principles.
  • Applying Theory of Constraints.
  • Design History File.
  • Device Master Record.
  • Device History Record.
  • Typical challenges and how to overcome them.
  • Examples of various types of lean documents.
  • Use of lean document principles; types of controlled documents; examples of lean and non-lean controlled documents. Pros and cons of lean vs. non-lean documents.
  • How traditional document approach generates waste.
  • Clues from Theory of Constraints and Lean Manufacturing.
  • What a lean document approach would have.
  • Creating a lean Design History File.
  • Creating a lean Device Master Record.
  • Creating a lean Device History Record.
  • Preparing to configure an electronic document system.

 

Why you should attend?

 

Attending this webinar will provide you with essential insights and practical strategies to revolutionize your document control processes. If you are struggling with slow document turnaround times, high operational costs, or complex regulatory compliance requirements, this session is designed for you. Learn how to streamline your documentation processes using lean principles, significantly reducing delays and improving overall efficiency.

 

Discover how implementing lean documentation practices can help you cut down on unnecessary expenses and ensure your documentation meets all necessary regulatory standards without added complexity. With real-world examples and actionable steps, this webinar will equip you with the knowledge to transform your documentation system into a streamlined and efficient operation, supporting your business goals and enhancing overall productivity. Don't miss this opportunity to benefit from expert guidance and drive significant improvements in your documentation processes.

 

Industries that would benefit from this webinar include:

 

  • Pharmaceutical Companies
  • Medical Device Manufacturers
  • Biotechnology Firms
  • Healthcare Providers
  • Laboratory Services
  • Food and Beverage Manufacturers
  • Cosmetic Manufacturers
  • Any organization within the life sciences sector aiming to implement lean documentation principles.

 

Who Should Attend?

 

This webinar is ideal for professionals in the life sciences industries who are involved in document control, regulatory compliance, and process improvement. Specific job titles and designations that would benefit from this webinar include:

 

  • Quality Assurance Managers
  • Regulatory Affairs Specialists
  • Document Control Managers
  • Process Improvement Managers
  • Compliance Officers
  • Manufacturing Engineers
  • Quality Control Analysts
  • Operations Managers
  • R&D Managers
  • Project Managers


José Mora is a Principal Consultant specializing in Manufacturing Engineering and Quality Systems. For over 30 years he has worked in the medical device and life sciences industry specializing in manufacturing, process development, tooling, and quality systems. Prior to working full time as a consulting partner for Atzari Consulting, José served as Director of Manufacturing Engineering at Boston Scientific and as Quality Systems Manager at Stryker Orthopedics, where he introduced process performance, problem solving, and quality system methodologies. During that time he prepared a white paper on the application of lean manufacturing methods to the creation and management of controlled documents and a template for strategic deployment.

 

José led the launch of manufacturing at a start-up urology products company as Director of Manufacturing for UroSurge, Inc. at the University of Iowa’s business incubator park in Coralville, IA, creating a world-class medical device manufacturing operation, with JIT, kanban systems, visual workplace and lean manufacturing practices.

 

José worked for 10 years at Cordis Corporation, now a Cardinal Health company, where he led the successful tooling, process development and qualification of Cordis’ first PTA (percutaneous transluminal angioplasty) catheter. His medical device experience includes surgical instruments, PTA & PTCA dilatation and guiding catheters, plastic surgery implants and tissue expanders, urology implants and devices for the treatment of incontinence, delivery systems for brachytherapy, orthopaedic implants and instruments, and vascular surgery grafts and textiles. During his time at Cordis, José managed the Maintenance and Facilities Department, taking that operation to a level rated as “tops” by the UK Department of Health and Social Services (DHSS) during one of their intensive audits.

 

Jose managed Manufacturing Engineering as part of the Guiding Catheter Core Team of managers, a team that took the Cordis Guiding Catheter business to lead the market, bringing it up from fourth place. By introducing world-class techniques, the Guiding Catheter design and manufacturing was completely re-engineered for robust design and tooling, under Jose’s leadership. He was also instrumental and played a leadership role in the complete re-engineering of the Tooling Control System, including design drafting, the tool shop and technical support. Wherever he has worked, he has a track record of introducing world-class methodologies such as Kepner-Tregoe, Taguchi techniques, Theory of Constraints, Lean Manufacturing, Five S (Visual Workplace), process validation to Global Harmonization Task Force standards, and similar approaches.


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Tags: Lean Documentation, Document Control, Regulatory Compliance, Lean Manufacturing, Quality Assurance, Process Improvement, Life Sciences, Pharmaceutical, Medical Device, Biotechnology, Healthcare, Document Management, Jose Mora, August 2024, Webinar